Polymer dry powder quick-mix fracturing fluid is an oil-free, instant-dissolving, high-salt-resistant, low-damage, and in-situ viscosifying fracturing fluid system that utilizes dry powder friction reducers directly. Through modification of conventional polymer dry powders, both dissolution performance and salt resistance are significantly enhanced. Concurrently, a supporting high-efficiency continuous mixing equipment has been developed, enabling immediate supply, on-the-fly preparation, and real-time injection of fracturing fluid. This achieves improved operational efficiency and reduced overall costs.
Polymer Dry Powder Quick-Mix Fracturing Fluid Technology demonstrates significant advantages over conventional powder, emulsion, and suspension-emulsion integrated fracturing fluid systems due to its high active content and core continuous mixing technology.
1 Enhanced Fluid Performance
• Rapid dissolution/swelling within 20-30s (orders of magnitude faster than conventional powders)
• Salt tolerance up to 200,000 ppm (5-10× higher than standard emulsions)
• Temperature resistance to 200°C with viscoelastic properties
2 Automated High-Efficiency Operations
• Dual manual/automatic operation modes
• Explosion-proof certified equipment
• Dual-unit redundancy ensuring safety
• Meets unconventional reservoir demands: high-rate, large-volume, high-proppant-load fracturing
3 Cost Efficiency & Formation Protection
• 40-60% dosage reduction at equivalent viscosity
• 20% cost savings vs. polymer invert emulsions
• 30-50% reduction in core damage
• Near-zero residue retention
4 Superior Production Enhancement
• More stable and effective production uplift than emulsion-based treatments in offset wells
• Lower treating pressures with enhanced friction reduction efficiency
5 Eco-Friendly Production
• Modified polyacrylamide-based formulation (oil-free)
• Eliminates emulsion-phase contamination risks
• Reduces flowback water treatment costs by 30-50%
• Enables green operations with water conservation
Field Validation:
Deployed across 1,000+ stages in Chinese shale gas, tight sandstone, deep coalbed, carbonate, and shale oil reservoirs. Proven performance in:
• Extreme environments: -40°C Northeastern winters to 50°C Southwest summers
• Challenging operations: High-rate high-viscosity pumping to low-rate high-sand-concentration proppant transport
• Complex fluid systems: Fresh/recycled water blends to 100% high-TDS (≥200,000 ppm) flowback reuse
Documented Outcomes:
20-30% operational efficiency gains, 15-25% cost reductions, and 15-40% production increases versus conventional systems.
If you are interested in this innovative technology, please contact our technical team for detailed specifications.
Post time: Jul-26-2025